Processing Management

1. Mould Specification Sheet
After receiving PO, a detailed mould specifications sheet as per customer mould requirements will be sent to clients for confirmation, which including moulds steel information, injection machines information, standard of ejector pins, screw thread, water plug etc. 

2.Part Analysis
A part analysis (DFM) will be provided after receive final 3D data, which will show vividly major details of mould designing & manufacturing, like gate position, parting line and our suggestion for potential concerns of parts structure.

3. Mould Drawings Design

After receive confirmation of mould specification sheet, 2D mould drawing will be provided firstly then 3D mould drawings follows if here is no special requirement from customers. Normally it cost 3-5 working days for moulds drawings.

4. Moulds Manufacturing Schedule
After customer approval mould drawings or both reach a consensus, mould steel will be cutting and lead time of quotation will be started calculation until moulds sampling. During this period, a detailed moulds manufacturing schedule will be sent to customer as weekly process report, which including weekly pictures from mold base, core & cavity, , electrodes, components, CNC machining, EDM, wire cutting, polishing, fitting, T1 date and local public holiday.

5. First Article Inspection Report
Mould sampling video, part picture, FAI report, injection parameter list, parts shipment waybill all will be sent to customer as a complete mould trail report from each mould sampling. Also reasonable suggestion will be provided to customer for issues during sampling.

6. Moulds Shipment
Before moulds shipment, QC team check moulds by a moulds checking list. Meanwhile, final moulds drawing, moulds checking list, steel certificates, injection parameter, electrodes all will be shipped together with moulds. Also related files will be sent to customer by email or FTP as backup.

7. All Processing approval by ISO 9001:2008 and TS 16949 : 2009